Manual Vacuum Valve – 3-Piece Vacuum Isolation Ball Valve, KF NW16–NW50 & ISO-K ISO80, 316, Lever or ISO 5211 Pad (V-3A / V-3AM)

Manual Vacuum Valve or Direct-Mount? Two Builds, One Body (V-3A / V-3AM)

This manual vacuum valve is a three-piece 316 stainless ball valve with KF (NW16–NW50) or ISO-K (ISO80) clamp flanges, built to isolate a section of vacuum line by hand. The same body comes in two builds: the V-3A with a stainless lever, and the V-3AM with an ISO 5211 mounting pad so a pneumatic or electric actuator can be bolted on later without a bracket. Pick by how the line will be operated — now and after the next upgrade.

Основные технические характеристики

Isolation Valve Design: Why a Three-Piece Ball Valve

A ball valve is the plain answer for an isolation point on a fore-line, roughing line or manifold: a quarter turn opens or closes it, and in the open position the full-port bore leaves nothing in the gas path, so the valve does not choke the pumping speed of the line it sits in. That is the job this valve is built for — shutting a section in or out — not regulating flow.

The three-piece body is the service advantage. The two end caps stay clamped in the line while the centre section unbolts, so seats and ball can be inspected, cleaned or replaced without cutting the valve out or disturbing the flanges on either side. On a KF or ISO-K line that is an afternoon job with hand tools, not a rebuild.

Seats and gaskets are PTFE, the stem is SS316, and the V-3AM adds a Viton O-ring on the stem for a reinforced seal where an actuator will be cycling it. The body, cap and ball are cast 316 (CF8M) as standard, with 304 (CF8) available to order.

KF NW16–NW50 or ISO-K ISO80 Ends

KF (also written NW, QF or ISO-KF) is the small quick-clamp vacuum flange: a centering ring with an O-ring sits between two flanges and a clamp closed by hand holds them together, no bolts and no tools. This valve covers KF16, KF25, KF40 and KF50 — the sizes vacuum lines are built from — at 1/2″ to 2″.

ISO-K is the larger clamp-flange standard that takes over where KF ends. The 2-1/2″ size here uses ISO80, held with clamps and a centering ring. Match the valve to the flange already on your line; the same three-piece body and the same lever or ISO 5211 pad sit behind either end.

Приложения

Where a manual vacuum valve of this type is actually used, and why a ball valve is the right tool there:

• Foreline and roughing-line isolation: between the backing pump and the system, so the pump can be serviced or vented while the line upstream stays under vacuum.
• Sample-entry locks: a low-cost load lock: open to pump down, close to vent and change the sample; the full bore keeps pump-down fast.
• Coating and heat-treating equipment: isolation points on vacuum coaters and furnaces, and on their leak-testing and gas-analysis lines.
• “Dirty” process lines: CVD / PVD chambers, scrubbers and particulate traps, where a PTFE-seated ball valve tolerates deposits better than a bellows-sealed valve because the seats wipe the ball each time it turns.
• Helium leak-detection setups: the on/off valve between a calibrated leak or test piece and the detector, on KF flanges that connect and disconnect by hand.
• Gauge isolation and gas inlet / vent points: blocking a gauge so it can be fitted or removed, or admitting and venting gas on laboratory systems; the locking plate on the lever guards against accidental operation.
• Chambers that get disconnected and moved: for example glovebox-integrated coating systems, where a valve at each end lets the chamber be closed off, unclamped and carried across under vacuum.
• Points that will be automated later: the V-3AM’s ISO 5211 pad takes a pneumatic or electric actuator when the line moves to PLC control; a quarter-turn on/off valve is the natural fit for that.

Related: for a pneumatic version of this valve see the vacuum rated ball valve, pneumatic (KF & ISO-K); for switching between two vacuum lines see the 3-way vacuum ball valve, manual or pneumatic (KF NW40 / NW50). For the larger ISO-K sizes in a hand-operated two-piece body see the vacuum isolation valve, ISO-K DN80/DN100. KF/NW centering rings are stocked to match. Browse all вакуумные клапаны.

Часто задаваемые вопросы

В чём заключается разница между фланцами KF (NW) и ISO-K?

Оба представляют собой вакуумные фланцы зажимного типа. Тип KF (также обозначаемый как NW или QF) применяется для небольших размеров — от NW16 до NW50 на данном клапане — и герметизируется с помощью центрирующего кольца, а зажим осуществляется вручную. ISO-K — это серия для более крупных размеров; для размера 2-1/2″ в данном случае используется фланец ISO80. Подберите фланец в соответствии с фитингами, которые уже используются в вашей системе.

Ручной или прямой монтаж — что выбрать?

Choose the V-3A lever version for hand-operated isolation points. Choose the V-3AM if the valve is — or may later be — automated: its ISO 5211 pad takes a pneumatic or electric actuator directly, with no bracket to fabricate. The V-3AM ships with a lever too, so it works by hand until the actuator goes on.

Это полнопроходный клапан?

Yes. The bore is unrestricted through the valve, so in the open position the valve does not reduce the conductance of the line it sits in. Bore diameters for each size are on the dimension sheet PDF above.

Можно ли провести техническое обслуживание клапана?

Yes. The three-piece body unbolts while the end caps stay clamped in the line, so the seats and ball can be inspected, cleaned or replaced without cutting the valve out.

Какие уплотнители используются?

В обеих модификациях используются седло, прокладки и уплотнение из ПТФЭ; в модели V-3AM дополнительно установлено уплотнительное кольцо из витона на штоке для усиления герметичности в условиях вакуума.

Существует ли минимальный объем заказа?

Нет. У нас нет минимального объема заказа. Сообщите нам, что вам нужно, и мы подготовим для вас коммерческое предложение.

Каков диапазон рабочих температур?

Valve body −20 °C to +180 °C, set by the PTFE seats.

Is it available in 304 stainless?

316 (cast CF8M) is standard. 304 (cast CF8) is made to order — tell us the size, flange and quantity when you request a quote.