Nom du produit

Sanitary Diverter Valve — Pneumatic 3-Way Ball Valve, Tri-Clamp, L-Port or T-Port, 316 (MV-3M-TC)

SKU: MV-3M-TC
UGS MV-3M-TC Catégorie Marque :

Résumé du produit

Sanitary diverter valve — a 3-way ball valve with a pneumatic actuator. 316 stainless, polished, Tri-Clamp ends, 1/2″ to 2″, 1000 WOG.

Two decisions you make when you order:

  • Port L (diverts to one outlet ou the other) vs Port T (can feed two at once)
  • Fully encapsulated seat (−20 °C to +80 °C, no dead space for product) vs semi-encapsulated (−20 °C to +180 °C)

Double acting or spring return, ISO 5211 mount, 4–8 bar air. Tell us what the valve has to do and we will tell you which to order.

For the hand-lever version, see the sanitary manual 3-way ball valve.

ISO 9001 · CE · Manufacturer since 1999 · Made in Taiwan

Description du produit

A sanitary diverter valve built as a 3-way ball valve in polished 316 stainless steel, driven by a rack-and-pinion pneumatic actuator (double acting or spring return). Tri-Clamp ends let you break the line without tools, and the ball is available with an Port L to divert flow between two destinations, or a Port T to mix two streams into one.

The part that matters in hygienic service is what happens behind the ball — see below.

The Cavity Problem — and What a Fully Encapsulated Seat Does About It

In a standard ball valve there is a small gap between the ball and the body. When the valve closes, product sits in that gap. On a water line nobody cares. On a line carrying food, beverage or process chemicals, that trapped product is where the last batch contaminates the next one, and where a sugar syrup crystallises solid.

A fully encapsulated seat fills that space with PTFE. The ball touches nothing but the seat — there is no cavity, so there is nothing to trap product. This is what the industry means by a non-retention ball valve.

It is not free, though: filling the cavity with PTFE lowers the temperature ceiling. Choose with your process temperature in front of you.

Seat design What happens behind the ball Plage de températures Choose it for
Partial (standard) A small cavity remains behind the ball. Media can sit in it when the valve is closed. de −20 °C à +180 °C Water, air, and media where a trace of residue is not a problem.
Fully encapsulated PTFE fills the space around the ball. No cavity, nothing to trap product. −20 °C to +80 °C Food, beverage, process chemicals, and viscous or crystallising media that must not stay behind in the valve.

← Faites glisser votre doigt sur le tableau pour afficher toutes les colonnes →

The judgement is not “food versus water” — it is whether your medium can be left sitting in a cavity, and how hot your line runs. A crystallising chemical needs a full seat as much as a sugar syrup does. A hot wash cycle above 80 °C rules a full seat out. Tell us the medium and the temperature when you request a quote and we will confirm which seat you need.

Caractéristiques techniques des vannes

Article Spécifications
Matériau de la carrosserie ASTM 316 stainless steel, polished sanitary finish (304 to order)
Port configuration 3-way, L-port (diverting) or T-port (mixing / diverting)
Fin de la connexion Tri-Clamp (quick clamp) sanitary ends
Pression nominale 1000 WOG
Gamme de tailles 1/2″ – 2″
Matériau des sièges PTFE — partial or fully encapsulated (see the seat table above)
Plage de températures −20 °C to +180 °C with a partial seat; −20 °C to +80 °C with a fully encapsulated seat
Cleaning Clean-out-of-place (COP) — the body bolts open so the ball and seats can be removed and cleaned
Fixation de l'actionneur ISO 5211

Caractéristiques techniques de l'actionneur

Article Spécifications
Type Crémaillère et pignon, corps en alliage d'aluminium
Action Double effet (DA) ou retour par ressort (SR)
Position de retour du ressort Returns to the port you nominate when the air supply is lost — specify when ordering
Température de fonctionnement −20 °C to +80 °C
Rotation 90°
Alimentation en air 4 – 8 bar (approx. 60 – 116 psi)
Contrôle Tout ou rien (de série) ; modulation avec positionneur (en option)
Options Électrovanne, boîtier de fin de course, positionneur

Cleaning: This Valve Comes Apart

The body bolts open. Undo the clamps, take the ball and the seats out, clean them, put it back — clean-out-of-place (COP). You can see the parts you cleaned, which is more than can be said for a valve you can only flush from the outside.

Every product-contact surface — ball, seats, body bore — can be reached by hand, cleaned and inspected before the valve goes back on the line. Spare seats are stocked, so a seat that has done its hours gets replaced rather than nursed.

L-Port or T-Port: Two Ways to Build a Sanitary Diverter Valve

  • L-Port (Diverter) : the bore is bent 90°, connecting the inlet to one of two outlets at a time. Use it to switch a line between two tanks, two fillers or two filter banks.
  • T-Port (Mixing / Diverting): the bore is T-shaped, so it can join two ports together or feed either outlet. Use it to blend two streams into one.

Related: the same 3-way body in a threaded (non-sanitary) version is our vanne à bille pneumatique à 3 voies; the hand-operated sanitary version is the sanitary manual 3-way ball valve. For a two-way sanitary valve, see the vanne à bille pneumatique pour applications sanitaires.

Applications

  • Batch changeover: switching a filler between two product tanks without cross-contaminating the next batch.
  • Blending: combining two ingredient streams into one line with a T-port.
  • Viscous and crystallising media: syrups, sauces and concentrates that would set solid in a standard valve cavity.
  • Semiconductor chemical and slurry loops: holding a polishing slurry in a recirculation loop and switching it to the tool only when it is called for — solids drop out the moment a line stands still.
  • Paint, ink and pigment colour change: keeping pigment moving in a ring main, then diverting to the dispense head; low dead space is what stops the last colour turning up in the next one.
  • Remote switching on a PLC signal: the flow path changes from the panel, so nobody has to walk out to the line to turn a handle.

FAQ

What is a non-retention (fully encapsulated) ball valve?

It is a ball valve in which PTFE fills the space around the ball, so there is no cavity behind it for product to sit in. Nothing is trapped when the valve closes — no residue, no crystallised syrup, nothing left for the next batch to pick up. The trade-off is temperature: our fully encapsulated seat is rated −20 °C to +80 °C, against −20 °C to +180 °C for the standard partial seat.

Should I choose a partial seat or a fully encapsulated seat?

Ask two questions. First: can my medium be left sitting in a small cavity when the valve is closed? If it crystallises, sets solid, separates, or would contaminate the next batch, you need a fully encapsulated seat. Second: how hot does the line run? Above 80 °C the fully encapsulated seat is out, and you take the partial seat. Tell us the medium and the temperature and we will confirm.

How do I clean it?

You take it off the line and open it. Undo the clamps, lift the ball and the seats out, clean them, put it back — clean-out-of-place (COP). Every surface the product touched is in your hand while you do it, so you can see the result instead of assuming it.

What is the difference between an L-port and a T-port?

An L-port bore is bent 90° and connects the inlet to one of two outlets at a time — it diverts. A T-port bore is T-shaped and can join two ports together — it can mix as well as divert. Choose L-port for switching, T-port for blending.

What sizes and end connections are available?

1/2″ to 2″, with Tri-Clamp (quick clamp) sanitary ends. The body is polished 316 stainless steel.

What happens if the air supply fails?

It depends which actuator you order. A spring return (SR) unit drives the valve back to the port you nominated when you ordered it — tell us which flow path the line must fall back to and we build it that way. A double acting (DA) unit stays where it was when the air stopped.

What certifications do you hold?

ISO 9001 and CE, and we have been manufacturing stainless steel valves in Taiwan since 1999.

The valve itself: a polished 316 stainless body, PTFE seats (partial or fully encapsulated), no threads anywhere in the wetted path, and a body that bolts open so every product-contact surface can be reached, cleaned and inspected.

Exemple de politique

Nous sommes heureux de fournir des échantillons de produits aux clients pour qu'ils puissent évaluer la qualité ou effectuer des tests. Le processus commence généralement par un devis basé sur les spécifications du client.

Si le prix est acceptable, nous pouvons proposer des échantillons gratuits ou payants en fonction du type de produit et de sa disponibilité.
Les frais d'expédition sont à la charge du client.

Processus de commande

Après avoir confirmé les exigences du produit et d'autres détails avec le client, nous émettons une confirmation de vente pour approbation. Une fois la confirmation obtenue, le client doit verser un acompte de 30% pour lancer la production.

Lorsque la production de masse est achevée et que les marchandises ont passé l'inspection, le client doit payer le solde 70% avant que l'expédition ne soit organisée.

FAQ

Veuillez fournir une demande détaillée comprenant les spécifications du produit, les matériaux, les quantités et toute exigence particulière. Nous vous proposerons un devis sur la base de votre demande.

Nos devis sont généralement basés sur Conditions FOB. Cependant, nous pouvons également offrir CFR, CIFou d'autres Incoterms sur demande.

MOQ depends on the product. We operate on a made-to-order basis, and trial orders are welcome. For smaller orders, freight is arranged and borne by the buyer.

Par T/T - 30% d'acompte à la confirmation de la commande, et 70% de solde avant l'expédition.

Le délai de livraison dépend de la quantité commandée et des spécifications. Nous vous confirmerons le calendrier précis lorsque vous demander un devis.

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